More weight savings:
Removed the front bumper cover to expose the 5 mph steel front bumper beam:
...20 lbs. of steel beam and struts:
I started chopping off everything that I didn't need to mount the bumper and/or maintain it's shape:
...and ended up w/only this:
I welded up some 1 x 1 x .065 RHS steel to replace the 6 lb.
struts. These turned out weighing only 1 lb. for the pair!
The new, light wt struts mounted on the car:
All the pieces to the new light weight front bumper "beam" on the scale: 4.5 lbs. total...a 15.5 lb. reduction!
The new front bumper "beam" installed. I left the bumper's upper stiffener intact to help maintain the bumper's shape:
The 15.5 lbs. I removed, ready for the scrap heap!
I'll do the same thing to the rear bumper for more weight reduction!
Cheers!
Edited by kakabox, 17 May 2007 - 09:50 AM.